The mould goggles are made using a special machine. This machine has one cavity and a rotary table. This makes the process fast and accurate.
This type of machine is great for making things like goggles. Goggles can have many parts and colours.
These can be put into the machine in the right order. This means the machine can do the work without the need for a person to do it.
Single-Cavity Mold: The design incorporates a single-cavity mold, which means each cycle of the machine produces one set of goggles. This simplifies the design and production process while maintaining a high degree of accuracy for each piece.
Rotary Table Injection Molding Machine: The rotary table feature allows for automatic rotation of the mold between injection stations. This means that after the first material is injected, the mold can rotate to another station to receive a second injection, creating a multi-material or multi-color part. This process reduces production time and improves automation efficiency. For mold goggles, this ensures that the different parts of the goggles, such as the frame and the strap or any additional features, can be injected in one cycle.
High Precision and Efficiency: The rotary table allows for continuous and precise injection, which is crucial for producing mold goggles with consistent quality. The cycle time is reduced due to the automated rotation and injection process, leading to higher production rates.
Customization: The use of a rotary table injection molding machine also allows for versatility in product design. Different materials (e.g., flexible silicone for comfort and rigid plastics for structure) can be used in the same mold to create a finished product with various features, all while maintaining high quality.
Production Validation and Quality Control
1.Trial Molding and Optimization
Initial samples undergo full dimensional inspection using CMM, with physical properties verified using a Shore A durometer and tensile testing machine.
DOE experiments optimize process parameters: injection pressure 80-120MPa, mold goggles temperature 160-180℃, and cycle time 30-40 seconds.
2.Mass Production Control
An online vision inspection system automatically detects defects such as short shots and flash, with a defect rate <0.5%.
SPC sampling of critical dimensions every 500 cycles (CpK≥1.67), with a mold goggles lifespan of ≥500,000 cycles.
FAQ
Q: How many packaging do you have?
A: We have standard export wooden case currently.
Q: Can you do our own packaging?
A: Yes, you just provide the package design and we will produce what you want. We also have the professional designer can help you do the packaging design.
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